Our Quality Gates (Pre-delivery Inspection), comprising of associate engineers and mechanical engineers, who check and verify each part and components of the product by conducting a complete dimensional audit to guarantee compliance according to our customer unique requirements.
Auditing of our processes and products is grounded on Product Quality Control Table (PQCT) and its Drawings. The PQCT includes 4M’s: Man, Machine, Method and Material, which provides guideline for our auditors to inspect our products. The auditing takes place three times a day at every stage of production. The MARU A part’s dimensions are checked every ten parts per lot through visual checking and using tools, jigs and fixtures. The PQCT helps identify the common defects that may occur in a product. Furthermore, we also conduct an audit of our suppliers. Our quality department make regular visits to our vendors to evaluate their process and audit their systems.
The calibration service is implemented in-house according to the quality policy and is carried out for all product ranges, tools, equipment and machines. There are three different methods for quality check for products.
Subsequently, our tools, equipment and machines are also calibrated through Faro Arm to gain maximum quality results. In addition to this, we also outsource calibration of some of our tools and equipment.
Metaline provides in-house lab testing facilities available in Quality and Development Department.
These tests include:
A cross-functional team consisting of our managers from different departments such as Development Department, Quality Department and Production Department make presumptions of errors that might occur during the development phase of products and determine their failure modes, effects and causes. FMEA is applied to all manufacturing, assembly, handling, transportation and other processes where a failure can affect the quality of the product. The criteria of severity, occurrence and detection are decided as per their effects.